A few Magnesia Cupels
A few Magnesia Cupels
MABOR MAGNESIA CUPELS & MABOR MAGNESIA BULLION BLOCKS

In order to ensure the best possible service, we stock a large range of magnesia cupels and magnesia bullion blocks. From small cupels for  the jewelry sector to large cupels for mines and geological laboratories.

High quality magnesite is the majoritary component of MABOR  magnesia cupels. These cupels are the choice of Mines with presence of precious metals (ie gold mines), official laboratories , geological laboratories, assay offices, precious metal refiners, alloy melters, hallmarkers, and umpire laboratories.

MABOR magnesia cupels have a great mechanical strength, and are not affected by atmospheric conditions (not hygroscopic). Therefore, they do not spit any lead. Furthermore, the prill or bead does not adhere to their surface, and they also have a reduced tendency to freeze.  MABOR magnesia cupels do not crack nor spit, and the beads do not attach to their surface.

MABOR magnesia cupels provide security and quickly absorb great amounts of litharge without cracking or pitting. Our cupels allow to reduce the Cupellation temperature and time, resulting in minimal losses, higher accuracy and better yields.

Mabor magnesia cupels swiftly absorb 70% of their weight in litharge (PbO) at 980ºC. wihtout leaking. However, at higher temperatures their absorption capacity is lower.

We also supply the whole range of tools to handle the magnesia cupels and blocks, and the consumables to cupellate:
MABOR MAGNESIA CUPELS (MgO Cupels)

Magnesia Cupels 1, 2X, 3, 4, 5 and 6 application is to analyse gold and silver alloys. In this case, it is first necessary to wrap the sample and silver inquarts with assay lead foil or with assay lead tablets. Cupels 1 and 2X are specially suitable for silver analysis and microcupellation. On the other hand, Cupels 3, 4, 5 and 6 are for the analysis of bullion, white gold, and yellow alloys.

Mabor Magnesia Cupels ranging from #7A to #12 use is to analyse ores,  ashes,  sweeps, scraps, concentrates or electrolytic slimes.

Finally, magnesia cupels 14, 15 and PC are production cupels.  They are particularly useful, if the user does not wish to invest in a gold refinery but needs to accasionally produce gold & silver.

 

MABOR BULION BLOCKS

On the other hand the absorption capacity of the bullion is about 8g of litharge (PbO) per hole.  The bullion blocks are particularly useful when the samples have similar gold contents because they allow to:

  • Fully exploit Fire Assay‘s parallel processing capabilities
  • Fully scale to mass analysis production stage
  • Use the Same block for Samples, duplicates, standards & blanks
  • High accuracy – samples undergo equal ambient conditions
  • Save time – reduce manipulation hazards
  • Better stability thanks to their larger base
  • Reduce misplacing errors as assays keep the original array
  • Ideal for mass analysis of same carat alloy samples
  • Handling several bevelled blocks at once

SizeCupel Diameter
(mm)
Cupel Height (mm)Cupel Weight (g)Abs. Cap. @ 980ºC (g)
12218.4139.1
2X2416.3139.1
326.31716.511.5
430.418.22014
4A27222215.4
PM272427.519.2
531.619.724.517.1
636.321.237.526.2
7A39.728.55941.3
7X39.7357653.2
8A45.335100.570.3
8S444010774.9
9C5133.512688.2
106030.2148.5104
1156.844197138
1280.247443310
14110701187831
1515013047253.3 kg
PC254161.616 kg11.2 kg

SizeEdgeLength
(mm)
Width
(mm)
Height
(mm)
Cup diameter
(mm)
Weight
(g)
Tooling
4 HBSquare4848201897BS4
4 SAHBSquare80802630321BS12
12 HBSquare80602014204BS12
14 HBSquare179602020367BS14
6 HB TBevel81.5542022184TF1
10 HBBevel138602022307TF1 / BF10
12 HB LBevel165602022375TF1 / BF12
18HBSquare147602022400TF2 / BF18
21 HBSquare172762022476TF2 / BF21
24 HBSquare124842016402

HOW TO USE MABOR MAGNESIA CUPELS AND HOW NOT TO
 
Do not load wet Magnesia Cupels or blocks

If wet, dry cupels before use.

Do not leave Magnesia Cupels dwelling in hot furnace

Cupels are filters that trap litharge, flux,  and other metal oxides.

Magnesia Cupels are not refractory fixtures designed to stay  long in furnace.

Use Cupels just once

Attemps to reuse magnesia cupels lead to cracking and loss of sample.

No need to preheat Mabor Magnesia Cupels

It is possible to also load  cupels warm. However, recommended preheating time is less than 30 minutes. If you want to preheat the cupels we recommend doing it slowly to eliminate any small chance of cracking.

If Magnesia Cupels stick to hearth do not force them.

Use Maborite as parting agent to avoid this problem.

Maborite also protects refractory lining against litharge attacks.

Do not use all the capacity of the Magnesia Cupels

Leave a safety margin to avoid litharge leakages in the furnace.

If you need more capacity, and the furnace has limited space use taller cupels rather than wider cupels.

CUPELLATION PROCESS / CUPELLATION STEPS

Cupels were traditionnally used to produce precious metals (gold). However, nowadays although the production of gold is more industrial, cupels remain the most precise way to determine the precious metal content of a sample.

Cupels work as a filter and absorb metal oxides but not metals. When put in ovens at high temperatures whith an oxidizing atmosphere, the cupel absorbs all of the oxidized metals except the precious ones. The unoxidised precious metals remain in the cup of the cupel for weighing or for parting and annealing.

In order for the cupellation process to work, it is necessary to previously mix the sample with lead. For large cupels the lead generally comes from a previous reductive fusion done in fire assay crucibles or ashes assay crucibles. However, for smaller cupels and bullion blocks, we wrap the precious metal directly in lead foil.

Cupellation has many easily obervable visual phenomena that help divide the process into the following steps:

  • Opening and driving of assay
  • Feathers
  •  Play of colours
  • Blick / blinck / brightening / flash / scintillation
 
Opening and Driving of Assay

The first thing that happens after placing the cupels in the furnace is that the lead melts and that it is covered with a dark layer. However, the lead begins to oxidise very quickly and this layer disappears after only 1 or 2 minutes. The result is that the temperature increases, and the melted lead becomes bright. The assay has “opened” or “uncovered.”

Once the assay has opened it is also possible to observe patches of melted litharge circulating on and over it. Because of this the assay has a glowing  and convex appeareance and we say that it is “driving.” (Bugbee p. 92). 

Magnesia cupels loaded with sample wrapped in lead foil
Magnesia cupels loaded with sample wrapped in lead foil
Magnesia Cupels in oven
Magnesia Cupels in oven
Freezing of Assay and Feathers

Feathers are sublimed crystals of solid litharge that deposit on the edge of the cupel.  When using Magnesia Cupels, the abundance of feathers is an indication that the assay is approaching the freezing point. “Freezing” will happen if the temperature of the assay becomes lower than the melting point of litharge.

As cupellation proceeds and the lead button becomes smaller (the cupels has absorbed part of the formed litharge),  the feathers that were initally depositing on the edge of the cupel, start  depositing in concentrical rings within the cupel. If these feathers start forming too close to the button, the cupel will not be able absorb any litharge more and the button will freeze (even if there is liquid lead under the frozen litharge). Indeed, this solidified litharge will cover the lead, protect it from further oxidation, and therefore cupellation will stop. Another way to observe the initial stages of freezing, is if the molten litharge on the periphery of the button takes an oily appearance

The results obtained from a “frozen” assay are low, and therefore these assays are not representative and have to be rejected. However if we detect “Freezing” on its early stages, the only way to stop it, is to increase the temperature of the furnace as quick as possible and bring the assay to “drive” again.

To prevent the assay from freezing , the temperature has to be high enough to maintain a clear area between the button and the feathers.

According to Bugbee the best results are obtained with a hot start, a cold drive, and a higher heat again at the finish. 

 (Shepard p. 59Bugbee p. 93Bugbee p. 98)

Play of Colours

At the end of cupellation, when there is very little litharge left, if forms a thin film on the bead that produces interference colours. We will indeed see rainbow color bands quickly moving on the bead as if it was rotating. This visual phenomena is called the “play of colours”. and the larger the bead, the more observalbe it becomes.

Blick  / Blink / Brightening / Flash / Scintillation”

When all the lead is oxidised and the cupel has absorbed all the litharge the play of colours stops. The bead then takes a normal metallic appearance. This transition is called “brightening” and is  usually only observable if the bead is larger than 700mg. When this happens, cupellation is over.

The blick only happens If the bead is still liquid but below its melting point (surfusion) , and consists of nearly pure gold and silver. In this case, when the bead continues to cool , it solidifies emitting a flash of light . This visual  phenomena is the “blick” or “flash“. The reason for the “blick” is the evacuation of the latent heat of fusion , which raises the temperature considerably during a short moment.

Finally, the absence of blick shows that there are platinum group metals in the sample. However, platinum and palladium do not suppress it the blick entirely. (Shepard p. 63)

Spouting / spitting

After cupellation, it is key to slowly cool the beads. Otherwise it will Sprout or spit because liquid silver dissolves greats amounts of oxygen, and violently releasies it when it solidifies again. When spitting occurs the assays needs to be rejected because loss of precious metals is almost certain.

MAGNESIA CUPELS / BONE ASH CUPELS / CEMENT CUPELS
 

ABOUT CUPELS

The cupel is a shallow, porous perfectly smooth cup . There  ares everal material of construction available:

– Bone-ash (absolete and very expensive)

– Portland cement (cheap but poor quality)

– Dead burnt magnesite (magnesia)

– Other refractory and non-corrosive material. 

Good Cupels do not crack when heated in cupellation ovens and have enough mechanical strength to withstand handling with tongs.

Furthermore, manufacturing cupels with an optimal porosity is extremely important . A dense cupel will require longer cupellation times, and higher temperatures: This will result in increased losses of silver. On the other hand, if the cupels are too porous, it is possible that they absorb small particles of alloy, also resulting in increased losses of precious metals. (Bugbee p. 89)

 

Geometry of the cupel

The shape of the cupel influences the loss of precious metals. Shallow cupels yield higher loss of silver, and hinder the formation litharge crystals without freezing. The reason is that the bead is exposed to the convective heat of the furnace. It therefore requires higher cupellation temperatures to avoid freezing.  T. K. Rose also obtained the same conclusions about shallow cupels. Futhermore, it also seems that shallow cupels have a higher tendency to sprout. 

Finally, it is recommended to design the cup of the cupel so that its volume can bear a weight of lead equal to the weight of the cupel.(Bugbee p. 92 – 93)

 

ABOUT MAGNESIA CUPELS

One of the advantages of Magnesia cupels compared to bone-ash cupels is that they have a great mechanical strength. They are therefore very easy to transport, and this is one of the reasons why magnesia cupels have gradually substituted bone-ash cupels.  (Bugbee p. 116 – 117)

 

Magnesia cupels behaviour

Magnesia cupels and bone-ash cupels have very different thermal properties. Indeed, Magnesia cupels have a higher heat capacity and thermal conductivity. They are therefore much quicker to evacuate the energy created by the exothermal reaction of the lead oxidation. Because of this, magnesia cupels need higher cupellation temperatures than bone-ash cupels. This is particularly true at the end of the cupellation, when only a small fraction of the lead is still present (1 – 2%).

In terms of absorption capacity:

– Magnesia cupels absorb about two-thirds of their own weight of litharge,

– Cement cupels about three-fourths of their weight of litharge, but the bead sticks to the cupel

(Bugbee p. 116 – 117)

CUPELLATION SEQUENCE

CUPELLATION SEQUENCE FOR SMALL CUPELS (ISO 11426)CUPELLATION SEQUENCE FOR LARGE CUPELS (ISO 10378) 
1. Preheat furnace to 1050ºC

2. Load empty cupels and allow furnace to reach again 1050ºC

3. Allow temperature to reach 1050ºC again
1. Preheat furnace to 900ºC

2. Load empty cupels and allow furnace to reach again 900ºC

3.
Set temperature to 860 ºC (if both Gold and Silver are determined)

Set temperture to 900 ºC (if only Gold is determined)
4. Load Samples

5. Allow temperature to reach 1050ºC again
4. Load Samples

5. Allow temperature to reach 860 / 900ºC again
6. Cupellation Proces Begins, you should observe the following phases / steps:
a. If you suspect there is moisture or organic matter preheat to avoid spitting
b. The assay uncovers and starts to drive
c. Observe for early signs of freezing
d. Wait until you oberve the play of colours
e. After the play of colours the cupellation process is over
7. Prevent sprouting by slowly cooling the bead and allowing oxygen to leave